Plans that live in spreadsheets
Production schedules are built in Excel and shared as printouts, so changes in priority or machine availability reach the floor late.
Nicco Web Solutions provides manufacturing software development for discrete and process manufacturers, engineering workshops, job-work units, and food and packaging plants. We build the systems that turn a sales order into a production plan, a material requirement, a set of quality checks, and finally a dispatch, so the planning desk, stores, shop floor, and accounts work from the same numbers.
Two of our own products cover parts of a factory’s needs: StockCore for stock across warehouses and bins, and PeopleCore for attendance, leave, and payroll. Production orders, bills of materials, routings, and quality inspection differ from plant to plant, so those are custom ERP modules we design with you and connect to the products or to your existing accounting software.
Our engineering team is based in Tamil Nadu, India, and we deliver remotely to manufacturers in India and other countries, with planned working-hour overlap for teams in other time zones.
Production schedules are built in Excel and shared as printouts, so changes in priority or machine availability reach the floor late.
Raw material and component stock is not linked to the bill of materials, so shortages show up only when a job is ready to start.
Supervisors walk the floor or phone around to find out which stage an order has reached and how much is left to make.
Inspection results, rejections, and rework are written in registers, making it hard to trace a defect back to a batch, machine, or shift.
Preventive maintenance is tracked from memory, so machines stop at the worst moment and downtime goes unrecorded.
Packing lists, invoices, and delivery documents are prepared separately from production records, with the same data entered more than once.
Sales or work orders converted into production orders, scheduled against machines, lines, and shifts, with job cards issued to the floor and priorities changed in one place when plans shift.
Multi-level bills of materials and routings, material requirements calculated from planned orders, issues from stores against each job, and returns of unused material, so consumption can be compared with what was planned.
Operators or supervisors record output, scrap, and downtime against each operation from a tablet or terminal, giving planners a current view of where every order stands.
Incoming, in-process, and final inspection checklists with measured values against tolerances, rejection and rework reasons, and batch or heat-number traceability from raw material to dispatch.
A machine register, preventive maintenance schedules, breakdown tickets raised from the floor, spare-part usage, and downtime history, so maintenance is planned rather than reactive.
Packing lists, delivery challans, and invoice data generated from completed production, with export to Tally or your accounting system, and dashboards for output, rejections, and delivery performance.
Automation pays off on the paperwork around production — calculations, reminders, and reports. Planning decisions and quality sign-off stay with your engineers and supervisors.
Planned production is run through the bill of materials to produce shortage lists and draft purchase requests for approval.
Minimum levels for raw materials, consumables, and spares raise alerts before the floor runs short.
Preventive maintenance tasks are raised by date or recorded running hours and assigned to the maintenance team.
Output, rejections, and downtime are compiled into a shift or day report for management without manual collation.
Dispatch and invoice data can be exported or synced to Tally or your accounting system, so accounts do not type it again.
Job cards, drawing-linked work orders, operation tracking, and inspection reports for make-to-order parts.
Material received from customers, job-work challans, process tracking, and return of finished goods with balances per customer.
Batch production, recipe-based material use, batch and expiry tracking, and quality records for every batch.
Order-wise production on presses or extruders, roll or batch tracking, scrap recording, and dispatch planning.
Order-wise cutting, stitching, and finishing stages with piece counts and quality checks at each stage.
Stock transfers between plants and warehouses, central purchasing, and consolidated production dashboards.
Multi-tenant inventory software with live stock by warehouse and bin, transfers checked at each end, and batch and expiry tracking. In a factory it can run raw material, component, and finished goods stores. Bills of materials and production orders are not part of StockCore; we build those as custom modules connected to it.
HR and payroll software for attendance, leave, hiring, appraisals, and employee self-service, suitable for plant and office staff. Factory-specific needs such as shift rosters, contract labour, or piece-rate wages are checked in a demo and built as extensions where needed.
ERP modules, CRMs, portals, and internal tools built around your own workflow.
Explore Software DevelopmentDashboards, reporting pipelines, chatbots, and automation on your own data.
Explore Data & AI SolutionsAndroid, iOS, and Flutter apps for customers, staff, and field teams.
Explore App DevelopmentCloud hosting and migration, deployment pipelines, backups, monitoring, and security hardening.
Explore Cloud & IT SolutionsTell us where planning, materials, quality, or dispatch slow down. We will suggest which modules to build first and where StockCore or PeopleCore can cover part of the work.